Creating a custom solid surface sink involves well-defined steps, from the initial design to the final production. Whether you’re looking for a freestanding sink, vessel sink, or counter sink, the customization ensures the final product perfectly matches your specifications. Here’s an overview of the detailed steps in the custom sink manufacturing journey.
Step 1: Initial Design and 3D Model Creation
The custom sink process begins when the customer provides an effect drawing and rough dimensions. Our team uses this information to create a 3D model that reflects the customer’s vision.
The customer reviews the initial model and provides feedback on any necessary adjustments, such as changes in size or design elements. This feedback loop often includes multiple revisions to ensure the final design aligns with the customer’s exact preferences. Once the customer is satisfied with the 3D model, we proceed to the next phase of the process.
Step 2: Mold Creation
With the finalized design in hand, the next step is to create the sink’s mold. This step is entrusted to a specialized mold factory specializing in solid surface products. The factory uses the confirmed design to craft a precise steel mold.
The mold is built to exact specifications, ensuring that the final sink matches the desired dimensions and shape. This critical phase ensures that the custom sink will be accurately produced. Depending on the complexity of the design, the mold-making process typically takes between 25 and 30 days.
Step 3: Mold Testing and Customer Approval
After the mold is created, a prototype sink is made using the mold and tested for quality and accuracy. This prototype is carefully inspected to ensure it matches the design and meets the customer’s specifications.
Once the test sink is ready, it’s sent to the customer for review and approval. The customer examines the prototype, and if everything is perfect, they give the green light for large-scale production. If any changes are needed, we make the necessary adjustments before proceeding further.
Step 4: Full Production and Delivery
Once the prototype is approved, full production of the custom solid-surface sinks begins. Using the confirmed mold, our skilled team manufactures each sink with attention to detail and quality control.
After production, the sinks are carefully packed and prepared for shipment, ensuring they reach the customer safely and on time. The final product will always meet the customer’s expectations and specifications.
Creating a custom solid-surface sink is a journey of precision, collaboration, and expertise. By carefully following each step, from initial design to final production, we ensure the customer receives a unique sink suited to their space. Whether you need a freestanding sink, a vessel sink, or a counter sink, the custom production process ensures that every detail is tailored to your needs. You can start your journey to a custom sink today and enhance your bathroom with a design that reflects your style.
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